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Please note: Since this review was
published, Global Machinery Company (GMC) has gone into receivership and
is no longer operating. As such, spare parts or technical support cannot
be obtained directly through them. Their website at www.gmcompany.com
appears to still be available online and offers some product information
and manuals but contacting them will receive no reply. Note that
OnlineToolReviews.com does not work for GMC, nor do we offer any support
or spare parts for their products.
The circular saw is a simple but one of the handiest cutting power tools available today. It is portable, can achieve
great cutting results with quality blades in use, and can be as accurate
in its cut as the tool's design and manufacture allows. With appropriate
tool guides and jigs, it can do most tasks the more traditional
woodworker's table saw can handle too. Portable circular saws are most
commonly available in sizes from four inches (specialty application or
trim saws) to nine and half inches (heavy trade or large cut saws). The
seven and a quarter inch (185mm) saw is perhaps one of the more common
sizes to be found around building sites and workshops however. This size
offers a good mix between cutting capacity, tool weight and price.
GMC's DLS2000M model is one such saw of this size. It
comes with the extra feature of a laser line generator for aiding in
straight cutting. I took a close look at this saw and have been using it
for several months. I have used it to cut many types of materials and of
varying thickness for testing purposes. Let's have a look at its features
and performance.
GMC DLS2000M Circular Saw
The DLS2000M comes shipped in its own plastic molded carry case.
Inside the case is the saw itself, a fence accessory, blade changing
spanner and a printed color manual outlining all you need to know to
operate the saw. It cannot provide instruction on using common sense
however! Always be extremely careful and mindful when operating cutting
tools.
The saw is fitted with a 2000W (2.7hp) motor. This is
quite a powerful motor for this size saw. Usually motors of 2000W or more
are reserved for the larger 235mm power saws. With this extra power under
the hood, the saw can cut virtually any material at full cut depth with
little problem. Even dense hardwood cut at near maximum cut capacity
produced quite a good finish result. Motor strain was kept at a minimum
with a steady cutting pace. The motor spins the blade at 4700 RPM, which
in itself is perhaps not an overly significant value, however, you do need
to ensure any blades you buy for the saw are rated to spin at an amount
equal to or (ideally) higher than this value. Most quality blades will be
rated for use to a high revolution rate. The included 185mm (7 1/4") blade is rated to
7000 RPM and features 24 TCT teeth with a blade arbor size of 16mm and
kerf size of 2.8mm. Quality-wise it is average at best. I ended up fitting
a better quality blade following the tests and that alone improved the
saw's cutting ability and performance quite markedly.
Looking at the general saw construction, you will
immediately notice the use of magnesium for the saw base, and areas around
the blade. Magnesium is a light weight material, but very durable and
strong. It's use goes a long way in reducing total saw weight (5.4kg) which
greatly reduces fatigue, and in many cases aids in tool control too. The
saw base in made completely of magnesium and is quite resistant to bending
and warping, even under deliberate load. A straight edge held against the
base in various configurations shows it is close to flat, although not
perfect. There is a slight error which probably will not have much effect
on cutting accuracy, at least not as much as the many other factors which
are also at play. The base is sufficiently wide in itself to provide good
support during a cut, and the tool is balanced enough not to tilt when sat
on a flat surface with motor body/blade raised to its highest position.
Another good test is to sit the saw on a flat surface, raise the
body/blade up, then while holding the base firmly to the flat surface,
check how much lateral play there is of the motor body/blade in relation
to the saw base. If there is a lot of deflection, the saw will generally
not be overly accurate in its cuts and ability to retain a cutting line or
bevel angle. If it is rigid then there is less play, and hence, more potential
for accurate cutting, and retaining the bevel or square cut angle accuracy at all depth
setting points. The DLS2000M model I have is very rigid in this test. In
fact, it rivals some of my more expensive saws. This was a good sign!
Depth of cut at 90 degrees is 60mm, at 45 degrees is
42mm, and at 55 degrees is 34mm. Depth of cut is adjusted via a lever
behind the blade guard on the backside of the motor housing. It is easy to
manipulate and lock and release, and raising and lowering the saw is quite
a smooth process. If needed, a depth scale is provided to set the saw to
cut at a specific depth. A smooth adjustment can be important if trying to make
accurate plunge cuts into the middle of material. The saw can cut bevels
from 0 degrees to 55 degrees. The bevel adjustment at the front of the saw
offers a locking knob with a scales measured in 5 degree increments. An
adjustable pointer allows some method of fine adjustment to set the angle
correctly on initial setup, and this should be checked for accuracy with a
good square or reliable angle measuring device to ensure accuracy is
retained over time. The mechanism itself is strong and holds an angle
securely, however I found that when setting back to the 0 degree setting,
the locking knob sits quite close to the fence locking knob and
occasionally the position of both leaves little room for fingers to adjust
them easily. It's not a major issue, and if you are not using the fence
you can simply remove the fence locking nut and the issue disappears
completely, but it is worth noting nonetheless.
The included fence is basic, but offers all you really
need. It has an etched scale with measurements in both metric and imperial
(up to 7 inches and 18cm) and the glide fence portion has screw holes to
attach a larger sub-fence if required for deeper or longer support. The
fence locks down in only one spot, and given its guide channel is slightly
larger than the fence width itself, there is room for play in the bar.
This has the potential to affect accuracy but it didn't seem to be a
problem evident during most fence cuts we tried.
When it comes to dust collection, most circular saws
fair poorly. There are only a few saws designed for maximum dust
collection. The Festool saw comes to mind. However, some circular saws are
better than others, and if you are working in a closed workshop
environment or where dust dispersion is a concern, hooking up a dust vac
will certainly help reduce the amount of dust getting airborne. The dust
port on the DLS2000M is elliptical in shape, measuring 1 3/4" by 1 1/2"
diameters. This shape makes it difficult to easily attach a dust hose
without some form of adaptor and none is included in the box. It's not
impossible of course, but just know that hooking up a vacuum or extractor
will take some thought and extra work. It does appear however, that the
location and design of the dust port is conducive to collecting as much
dust as possible from the upper blade housing and ejecting it out and away
from the user as best as possible. The location and shape of the port is
not much different to some found on top of the line circular saws I have
used in the past and found to be slightly better at deflecting dust away
from the user in outdoor use (as long as the wind isn't blowing it
straight back at you of course). But in most cases, these saws are dust
creators and the best you can do is minimize it, rather than eliminate it.
In this sense, the dust port appears to function as best as it can without
taking the next design step to a near-fully enclosed saw design similar to
the Festool saw.
Safety and Ergonomics
Circular saws are dangerous tools there is no doubt. But most of the
risk can be eliminated or certainly greatly reduced with common sense and
basic additions to the saw design itself. The spring loaded lower blade
guard on this saw is quite standard, and works in the same way as any
other of this type. It retracts as it is pushed away from the surface of
the material being cut, then springs back to cover the blade after exiting
the material being cut. It has a manual lever arm to allow the user to
open the blade guard to begin a cut or for plunge cutting. This lever has
a rubber overmold for reduced slip and is sufficiently long enough to keep
hands away from the blade. It is quite comfortable to use and easy to
manipulate. The springs are not so tight that they make it difficult to
retract the guard, but also not so loose that the blade guard cannot
spring back safely following a cut. The spring force is just about right
in my opinion. There is no riving knife fitted to this saw.
To change blades, a spindle lock button in incorporated
on the tool just to the right of the handle. When this is pressed it locks
the spindle so a single blade spanner (included) can be used to loosen and
tighten the blade nut to remove old blades or add new ones. The spanner is
bent to provide easy access to the nut.
The main handle and front handle both feature rubber
overmolds and have comfortable shapes for gripping the tool. The trigger
and trigger release safety switch are in easy reach of the your hand so no
stretching fingers to reach them is required. The saw has extremely good
balance in the hand. You don't feel like you have to wrestle the tool to
keep it in balance and in control. This makes a huge difference to cut
accuracy and quality too, particularly when free-handing a cut. The saw
base also has numerous depressions and ridges as part of its design. These
actually provide a nice surface to rest a finger in or on to help guide
and manipulate the base if needed during a cut. Ensure your fingers are
kept well clear of the blade area however!
Overall ergonomics are quite good on this tool, and they
make it very easy to use and to control.
Dual Laser Guides
I guess one of the more noticeable features of this tool are the dual
laser guides (X2 Redeye). These lasers, located atop the upper blade guard project two
parallel lines forward of the cutting area to allow you to more accurately
follow a pre-scribed or drawn line. Now, if you were going to cut a long
line on sheet goods and need best accuracy as possible, you would use the
included fence if cutting near the edge of the sheet, or perhaps even a
straight edge clamped to the sheet material if cutting in the center of
the sheet or beyond the limit of the fence's capability. But for framing cuts
or short cuts or perhaps even trimming a deck or fence palings following
installation, the laser guide offers a way to "see" where the saw will cut
and to project a cut line across a greater distance. By matching the laser
line against a straight-drawn line for the line of cut over a distance,
you can better ensure a straight cut, even without looking directly at the
cutting area. When doing this, you can actually end up with a much
straighter cut by looking ahead of the saw and matching laser line vs
drawn line than looking over the front of the saw directly at the blade.
These laser guides have been touted as gimmicks by some, and their
inclusion on some particular tools certainly warrants that claim to some degree,
but I have found them to be useful on circular saws in some instances, particularly
when a project or cut does not require a perfectly straight line that you
would get from a table saw or when a straight edge guide is not available
or can be accessed easily. So it definitely has its place, even if
application is somewhat limited. The lasers cannot guarantee a straight
cut, and do not replace a good straight edge or fence by any means, however, in the
absence of these, or where practicality dictates they cannot be used, the
lasers will certainly help!

Here you can see the dual lasers projecting onto the
workpiece.
The lasers are switched on and off via the laser switch
button on top of the saw's main handle. The lasers are mains powered,
which means the saw must be plugged into an active mains power outlet for
them to operate. No real problem here as the saw needs the same mains
power too. Lasers can be difficult to see in bright outdoor conditions.
This holds true for these lasers as well, however, they are brighter than
other battery powered lasers found on some other GMC tools, and you can
indeed get a readily visible line in shaded settings, and the line can still
be visible in bright daylight conditions, although just barely and only close
up to the blade. GMC at one stage were selling a set of red tint safety
glasses that work as laser line enhancement glasses. I picked up a set
when they were available at the time (not sure if they still are) and they
do indeed make a difference in laser visibility when worn. You can get a
line showing in really bright direct sunlight conditions, but only when
these glasses are in use. Of course,
indoors the lasers are very bright and will project a long way, although
laser accuracy diminishes the further out it is projected, but this is not
a real factor in practical terms. The beams are bright and defined up to a
about 30cm from the front of the saw, which is all you practically
need.
The dual beams act somewhat to show where the kerf of
the blade will cut. This means the saw can be lined up either on the left
side or right side of a marked line and cut with accuracy, at least that
is the idea. The lasers are factory set to line up with the left side of
the blade according to the manual, and indeed on the test cuts we made
using the laser this alignment to the left side appears to be good. A
problem arises because the lasers appear to be set too far apart to match
the kerf of the blade that is installed. The distance between each laser
beam was measured at 4mm on the unit I have. The blade kerf is 2.8mm, so
you can see the lasers, at least on this unit, are not positioned close enough
together to
depict the true kerf of the saw cut. You can change the alignment of the
lasers via a hex screw adjacent to the laser compartment which moves both
lasers either left or right for fine adjustment, but there doesn't appear
to be any way to reduce the distance between the two laser beams. This is
a shame because there is good potential here to offer both accurate left-of-mark or right-of-mark cutting without adjustment required. As it is
now, you will have to adjust the lasers if you want accurate cuts using
both sides of a line.
Runout
The saw does exhibit a touch of visible runout with the factory blade
installed. This is also confirmed with a kerf cut measurement of 3.0mm
(blade kerf is listed as 2.8mm). I thought perhaps the included blade may
be contributing to this slightly, but runout was still visible with a
higher quality blade fitted although perhaps slightly less (if you trust
my eyes alone), so I'd say there is a slight runout in the saw's arbor,
which could be exacerbated by a blade that is not perfectly flat. Again,
for general rough saw cutting, perhaps not a huge factor, but it might
come into play if you are trying to use this saw for more finer edge
cutting work.
Conclusion
The saw straight out of the box performs reasonably well in terms of
actual basic cutting features. The lasers had the potential to be very
useful, but the design (or perhaps manufacturing/assembly accuracy) was a
little lacking. Still they are useable for cutting to one side of a line
if needed, and as mentioned above, they have their place in certain
circumstances. I would probably not buy this saw on the back of the laser
feature alone.
What I would buy this saw for is overall tool balance.
With a good blade fitted, the saw operates remarkably smoothly for a
lower-priced tool. It is very comfortable to use and the saw glides
through many types of timber and sheet goods with relative ease (assuming
the better blade is fitted). It is quite easy to control and you do
not have to wrestle the saw to get it going where you want it to. Bevel
cut accuracy is also quite high and the scale is accurate according to my
measurements of cut bevel angles.
The saw will do the job for framing work, cutting sheet
goods down to more manageable sizes or general "rough cut" circular saw
construction work. It certainly has plenty of power for tackling larger
depth cutting tasks too. If the runout was perhaps a little less and the
lasers were adjustable for distance between them, the saw would certainly be a
guaranteed recommendation by me. In its current version however, I can only
suggest you literally pick one up in a store and have a look at it and feel it in
your hands. Circular saws need to be comfortable to be practical and
effective in my opinion. You can have the most expensive and feature
packed saw on the market, but if it is not comfortable to use, you will
fatigue sooner and probably not be happy with it in the end.
The GMC DLS2000M retails in Australia for AUD$149. It is
a reasonable price for what is on offer, but with better manufacturing and
a closer check on tolerances, it had the potential to be a bargain at that
price. It's a 50/50 choice for me on this one. I'll grab it for any future
rough cut work without hesitation because it is so comfortable to use, but
for finer cutting work, I'll hunt for one of my other saws.
The GMC website can be found at
www.gmcompany.com and you can contact them to find
out whether these saws are available to you in your local area.
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GMC DLS2000M
Photos
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written permission prohibited

The GMC DLS2000M Circular Saw

Very comfortable to use

Round spindle lock button and rectangular laser operation button (with
chevrons).

The saw offers a solid 0 - 55 degree bevel cut capacity.

Elliptical dust port placement works well for expelling dust but is
harder to attach to a shop vac.

Dual lasers are a nice feature but could have been implemented a little
better perhaps?
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