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Edge banding (supplied in rolls of various types
and species) is usually applied to exposed edges of sheet
materials used in construction to either protect the exposed
edges from water or other damage, or to dress up a cut edge to
make it appear uniform with other faces of the material. It can
also be used to hide the evidence that a man-made material was
used, i.e. veneered MDF or particle board sheets. I mostly
use it when working with laminated particle board sheets to
protect the cut, exposed edges from water damage.
If you are planning to undertake some projects requiring edge
banding, or if you have done edge banding before, you will
probably know how tricky it is to neatly trim the excess banding
overlapping the edge without a specific trimming tool. You can
use a sharp stanley knife with success, but this takes a
little practice, and if you need a nice clean edge that will be
seen easily by others, you at least want to make it look
presentable and neat, not like something took revenge on your
woodwork and hacked away at the edge. You can buy powered edge
trimmers which are, essentially, small routers with dedicated
edge trimming bits, but these also can be tricky to use for the
new user and can be quite costly.
Enter the manual edge trimmer. There is a lot of
debate online as to how well these trimmers work, so we thought
we would grab one and see just how easy (or otherwise) they are
to use, and whether they can give a clean finish to a banded
edge.
The Torquata ET-100 Edge Trimmer
We picked up a Torquata ET-100 edge trimmer from Timbecon in
Australia -
www.timbecon.com.au. There are similar edge trimmers sold around the world
with the same basic design employed.
The edge trimmer is of hardened plastic
construction. It comes apart into two single sections (see
photos) which are rejoined with the included springs sitting
inside the round tube shafts. With the springs in place, you can
squeeze the two sides of the trimmer together. This provides the
mechanism by which the trimmer can adjust to accompany a wide
range of edge thicknesses, from 10mm to 30mm in width in fact.
This means if the thickness of the edge of the material you have
edge banded falls within this range, you can use the edge
trimmer to remove any overlapping edge banding. Naturally, for
thinner edges, you squeeze the two halves together to reduce the
distant between the two halves so each side rests on one edge of
the edge banded board or material.
There are two types of blades that come
pre-fitted to the trimmer. Firstly, there is a "straight"
blade which will trim the bulk of the excess edge banding
material overlapping the edge of your workpiece away. Next,
their is a second blade angled at roughly 45 degrees that trails
behind the straight blade which will make the final trimming
action. The angled blade trims off the remainder of any
overhanging edge banding not trimmed by the straight blade, and
provides an angled cut which smoothes out the edge so there are
no sharp edges along the length of your workpiece, something
which many powered edge trimmers do not do (most only trim to a
square edge). This often saves you from having to fine sand the
edge also. Having a slightly angled edge also helps the edge
banding stay attached to the materials edge as it is more
difficult for anyone to inadvertently "pull" backward on the
edge of the banding piece and dislodge it over time. There are
blades on both sides of the trimmer, which means you can trim
the banding on both edges at the one time, hence the name -
Double Edge Trimmer! The angled blades are adjustable so you can
adjust how far they project out. This is handy as different
materials require different angle depths. Melamine (laminated
particle board) is prone to poor results if you deploy too much
depth with the angled blade, resulting in poor results. You
might also choose to not use the angled blades at all, leaving
all the work to the straight blade for a square-edge finish.
The basic procedural use of the edge trimmer is
as follows...
Once you have properly applied the edge banding
to your material's exposed edge, you will likely have some
overlapping edge banding material that needs to be trimmed (edge
banding material is generally made 3/4" or 1" wide to accommodate
most common sheet material thicknesses). You set the inside edges of each
half of the trimmer flush (or near to) with the outer faces of the workpiece,
so the overhanging edge banding will run in the underside
channels of the edge trimmer itself. Once you have it positioned
(and there are arrows on top of the edge trimmer to show
direction of use) you keep squeezing the two halves of the
trimmer against the workpiece faces (or initially close to them) and steadily push it along
the edge to trimming the excess banding. A nice, fluid and
constant speed action gives the best results. Think of the
action being somewhat similar to a hand planing action, with the
goal of making one nice, long, continuous shaving as you go. As
you make the trimming pass, the excess edge banding is trimmed
close to the surface of your material edges, or flush if you
choose to trim it all in one pass - not ideal method for some
materials - with the trimmed banding flowing out
of the side of the edge trimmer and out of harms way - no chance
for the trimmed edge to fall back in line with the blades and to
foul things up if you are making wide enough trimmings. For
multiple pass trimming on difficult work, occasionally the blade
gullet may catch a bunch of trimmings, but you just shake them
or blow them out as you go - generally not an issue.
That's all there really is too it. Continue
trimming all excess edge banding until finished or flush with
the faces. If you have to
stop half way through an edge, no problem, just re-align the
trimmer and continue on. It's very simple to use in principle,
however, it too requires a little practice, particularly with
materials such as melamine particle board because errors are
magnified because of the contrasting materials (white laminate
over vulnerable particle board). Plywood provides a much cleaner
edge that is easier to achieve as well.
Usually several light passes will yield better
results. Squeezing too firmly against each face and taking all
the excess banding off with one pass didn't give me as clean a
result as with a couple successive passes taking off smaller
amounts. Again, it is material dependant. Plywood seemed to be
a little easier to trim than the particle board cores. With a little
practice however, you will master the tool and it will deliver
good results.
There are also two sets of blades, so you can
flip the tool over and use the second side once the first side
blades start to dull. You may be able to sharpen the angle
blades yourself, or at least hone them with a fine diamond file.
The "straight cutting" blades are a little trickier because of
their U-shaped design. Replacement blades are available for the
trimmer. These come in at about half the price of the trimmer
itself. You can get quite a lot of use out of a blade set, but
this depends of course on the type of banding you are trimming.
For the occasional shop edge banding trimming exercise, you
should get reasonable mileage out of a blade set.
Edge Quality
So what is the quality of the resulting trimmed edge? As
shown in the pictures, set up of the angled blades and overall
trimmer use technique is crucial to achieving clean results,
particularly on difficult edge trimming materials. Having sharp
trimming blades will naturally also give better results, and
replacement blades are readily available for the tool, and
easily attached as well. Always practice on a piece of scrap
when you first use the tool to get a feel for how it works. Once
you are confident, proceed with your project piece and you
should find the edge trimmer saves you a lot of time over using
other trimming methods, and will give good end results.
Conclusion
In the end, the tool does indeed make edge band
trimming a simpler task in my opinion, and with a little practice, your
results will be as good as any other method, short of investing
in a dedicated, room-sized edge banding machine costing tens of
thousands of dollars. I had the tool nutted out within about 5
minutes of use, so there is no steep learning curve. For the asking price of around AUD$33, and
AUD$15 for replacement blades, the double edge trimmer is a
handy tool to have around the place if you engage in some edge
banding work here and there. Just expect to make a few fine
blade depth adjustments out of the box, and check these before
trimming different types of materials. Admittedly, the actual
wooden veneer edge banding seems much simpler to trim than the
synthetic melamine edging. A vote for el naturale!
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Available to
Order Online through these companies...
Click graphic to go to
their direct product page for this item |
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In Australia |
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ET-100 Double Edge Trimmer
Timbecon will also mail out to most parts of the
world
if you cannot find these items locally.
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In the USA
Note that models and specifications
may differ.
These are similar items as those reviewed above, but may not be
the same. |
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Torquata ET-100 Photos
All photos copyright onlinetoolreviews.com. Use without prior
written permission prohibited

The ET-100 edge trimmer ships assembled and ready to
use.

The edge trimmer separated. Note the two internal
springs for width adjustment and the attached black straight trimming
blades.

Here you can see the reverse side of the two angled
blades secured by a screw for easy replacement. These angled blades will
complete the final trimming action.

Smoothly glide the edge trimmer along the edge banding surface, pinching
it to the flat edge surfaces of the board.

Here you can see what happens when the angled blades are
set to cut too deep. Some nasty chipping of the face surface of this
melamine particle board sheet.

Here you can see the result of correct blade adjustment
and good technique... nice, smooth edge with no edge or face damage, and
achieved much faster than with a stanley knife!
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