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So you have a just
assembled that nice new Table saw that you picked up at the Annual
Woodworking Show or have spent
years saving up for... After
ripping a few boards and doing a few crosscuts with the mitre gauge, you
think to yourself "Now
I can do all that tricky stuff that Norm
Abram from The New Yankee Workshop
does."
Well it’s not long before
you realize
that five seconds of video is not enough to teach you how he does it. Your
big stack of lumber is steadily being turned into firewood and you have
had enough!
It’s time for a bit of
education you think but lessons cost money and you blew the budget on the
Saw! So a book on table saw techniques sounds like the go but which
one? Well, I’m here to tell you that this book is the answer to your
prayers.
Let me give you a little tour...
Chapter One – Essential
Operations
Kenneth opens his book with
an excellent chapter on the basics of setting up and using a table
saw. Topics covered include:
1.
Types of Table Saws
2.
Blades
3.
Ripping
4.
Crosscutting
5.
Safety – Guards, Kickback, Push Sticks,
Splitters
The four main types of saws, Portable, Contractor, Cabinet
and European Style are discussed including the pros and cons of each.
Blades are the next item to attract attention with a short section on the
different types (Combination, Rip, Crosscut, etc) and their uses. The next
section covers the basic operations performed on a Table saw such as
ripping, crosscutting, trimming and straight-line ripping which is
squaring up a piece of natural edged timber.
Finishing up this
chapter is a couple of sections showing some easy to make accessories such
as Push Sticks, Mitre Gauge face extension (including a stop block) and a
crosscut sled to fit in the mitre gauge slots.
Chapter
Two – Joinery
Now we get into the magical stuff. The Author takes us through the art of
fine joinery using just the Table Saw. We start with simple Rabbets made
using Dado blades as well as your standard blade and then move on to
Tongue and Groove joints.
Following this, we are
introduced to more specialist joints such as Lock Joints, which are quite
good for drawers and boxes. As always, full colour pictures are presented
showing step by step,
the making of the joint.
We then move on to Box
Joints, which require a simple Jig. Kenneth explanation of how to
construct this Jig and
use it to create this beautiful joint is very straightforward and
concise. Plans (in Imperial and Metric measurements) and color
illustrations take away any uncertainty.
Following the Box
Joint, we are shown how to do Dovetails with the Table Saw. Yes, I said
Dovetails! After reading and seeing the Author cut these joints with the
Table saw, I must say I was in awe. I’m not going to reveal how its done
(you have to buy the book) I will just say it’s actually quite simple.
Now, you may think that cutting accurate tenons on the
table saw requires one of those expensive metal jigs, think again.
Kenneth shows us several methods and two different jigs that allow you to
achieve perfect tenons every time. The first jig presented is a simple one
that could be knocked up if a jiffy and will handle most needs. The second
jig is fully adjustable and actually matches the functionality of the
commercial units.
The chapter finishes with a section on cutting accurate
mitre joints on the saw. Again, a simple jig is included with full plans
and illustrations. Re-enforcing techniques such as splined mitres are
also explained and, again, a simple jig is presented.
Chapter Three – Shaping
In this chapter we are shown
methods for shaping wood using just the Table Saw. Kenneth starts with
cutting Tapers typically featured on table legs. From here we move on to
some more very interesting techniques.
Did
you know that you could create complex moulding with just the Table Saw
that would usually be done using a Router? Kenneth now shows us how to do
such things as cutting large Cove moulding, both full and half, using just
a standard blade. The resulting Cove does need a bit of sanding but that
is a small price to pay considering that a large expensive Moulding
Planner or a Spindle Moulder would be the only other way to achieve
this. To improve the finish, Kenneth introduces us to the Cove Cutting
blades. These are thick solid blades with large round carbide teeth
produced by CMT. The advantage of these blades is that virtually no
sanding is required after cutting. In addition to this specialist blade,
we are shown dedicated moulding head systems which fit the Table
Saw. These accessories come with different moulding profile cutters that
fit into a steel hub and replace the saw blade. These units give an almost
unlimited scope to creating moulding on the saw but they do have a fairly
hefty price.
The
chapter finishes with two more tricks. The first is Kerf Bending that is a
method of bending wood to be used for cosmetic (ie non-structural)
uses. And the last trick is Pattern Cutting using a Jig that Kenneth has
designed (again, full plans are provided). This is quite impressive and I,
for one, had never thought of using a Table saw for something that would
generally be performed using a Router or Spindle Moulder.
Chapter Four – Cutting Sheet Stock
If you have ever cut large sheets of Plywood on the Table
Saw (and who hasn’t), you will really appreciate the Authors tips in this
chapter. Again, Kenneth shows us several methods that will make this
awkward job much simpler and definitely safer. Plans for simple Outrigger
supports, an Outfeed Table and a very handy Sheet Handling Cart that also
doubles as an outfeed table. As with all the other plans, measurements are
provided in imperial and metric.
Several techniques to help remove or at least reduce
tear-out are discussed as well as material handling methods that ensure
safe sawing.
Chapter Five – Tuning up
you Saw
After cutting up all that
lumber practicing your newfound expertise, your nice new saw may need a
bit of a tune up. In this chapter, Kenneth goes through step by step the
care and maintenance of the saw. Topics covered include:
1.
Adjusting the Table Saw and Blade
2.
Cleaning of rust
3.
Lubricating – when, how and what with
4.
Caring for your Blades
5.
Making zero clearance throat plates
6.
Adding power via replacement motor belts
7.
Improving the cut of Thin Kerf blades
All of these procedures are clearly explained in a way that
takes away the dread in doing such maintenance.
Projects
Chapter Six – Wall-hung
Spice Cabinet
In
this and the following two chapters, the Author puts all the techniques
presented to use in building three pieces of furniture. The first plan is
for a nice little Spice Cabinet featuring a Rail and Stile door with a
Raised Panel created with the techniques presented in the preceding
chapters. The instructions are fully illustrated and an easy to understand
plan is included. This and the following projects have been designed by
the Kenneth to exercise the Readers skills. Also, building this project
might just get you enough brownie points so that when you bring home your
next acquisition, the frowns and comments may be less ;)
Chapter Seven – Tabletop Valet
This plan moves up a little
in the skill level and is a very attractive piece that, again, the lady of
the house will find very appealing. Splined mitre joints, dado and two
lock joint drawers feature in this plan. Other techniques used include
taper cutting and creating simple mouldings for the mirror frame.
Chapter
Eight – Demilune Table
I would consider this plan
the ‘Graduation’ piece. While not terribly complicated it will stretch
the Woodworkers skills mainly in the ‘attention to detail’ area. This
table is your typical half-round occasional table with fine tapered legs
and a curved apron made using the Kerf Bending method. Make this piece,
and I’ll just about guarantee those brownie points.
Summary
The book is quite an easy
read and does not contain large amounts of text just for the sake of it.
Kenneth explains each tip, trick and technique in a straightforward and
easy to understand manner. At 128 pages with over 240 full colour
illustrations and lots of detailed plans for jigs, work aids, accessories
and furniture, Kenneth’s book is excellent value.
I really found the book a delight to read (and re-read!).
My advice, buy it, you will not be sorry and I am sure you will be
referring to it for years to come.
Thanks to Miranda Randall of
Capricorn Link
for her assistance in compiling this review.
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