Scroll Saw Projects
Let's examine each chapter separately...
Chapter 1: Choosing a Scroll Saw
I'll start off by saying that if you are planning to buy a scroll
saw soon, or in the foreseeable future, I would certainly invest the
dollars this book asks of you for this very chapter. It is full of
excellent information on choosing the right scroll saw for your needs.
It explains technical terms and answers many of the common questions
asked by woodworkers pre-purchase of a scroll saw. For example, did you
know there are at least 5 types of scroll saws? There are Rigid-Arm
scroll saws, C-Arm saws, Parallel-Arm saws, Double-Parallel Link saws
and Oscillating-Loop scroll saws. Which one would you buy?
The chapter also looks at cutting capacity, motors and
speeds, types of blade clamp mechanisms (and their pros and cons),
blade tensioning, dust blowers, guards and even ergonomics! It
concludes with a handy table that compares many models currently sold
on the market, so you can make an informed choice. I have owned and
used a scroll saw for years and I still learn more than a thing or
three from reading this chapter.
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| Types of scroll
saws |
Plenty of
information on blade types |
Chapter 2: Scroll Saw Accessories
This chapter looks at all the bits and pieces that may come with
your saw, or parts and accessories you can buy for your saw. Most of
the chapter is consumed by a discussion of various blade types and
their most suited applications. Again, I learnt a lot here. having the
right blade for the job can make a big difference to the end result.
You will learn all about blade tooth configurations, including standard
blades, skip-tooth blades, reverse-tooth, double-tooth, crown-tooth,
and spiral blades. I almost expected the following page to teach me
about fluoride with all that tooth talk! In addition to the blade talk,
the chapter also looks at lighting, foot pedals, sanding attachments
and magnifying gear that will all make your work that little bit
easier.
Chapter 3: Basic Scroll Saw Techniques
Here is where we start to get our hands dirty, so to speak. The
chapter begins with a discussion on the types of materials you can cut
on the scroll saw, but unlike other scroll saw books I have read, this
one also looks at how to make stock to scroll saw with, i.e. cutting
thin stock on the table saw and band saw, as well as using a planer/thicknesser
to make appropriate stock to use. Next it looks at the use of patterns,
how to transfer them to wood (a number of techniques displayed) as well
as enlarging patterns effectively and freehand drawing patterns, all
essential skills to both the new and pro scroll saw user. The basics of
working with templates and making holes to begin inside cut scroll work
is shown, supported with quality photographs.
Next it is time to set up the scroll saw to begin
cutting, and you must select the right blade, the right speed, and
ensure the saw itself is set up properly (table tilt or checking for
square) and of course, ensure personal safety. In this section the book
offers some valuable tips that I had not ever thought of before.
Finally we get to the section of this chapter covering
actual cutting techniques, and you will learn how to make straight
cuts, curved cuts, cutting corners, on the spot turns (tricky for the
beginner, but this section helps a lot in improving your skill for this
task) and provides a table showing which blade is the best to use for
different types of cutting applications. The tables contained within
the book, in each section, are an extremely valuable resource alone.
The chapter concludes with tips on cutting plastics,
metal, thin stock, thick stock, how to sand your edges effectively, as
well as making stacked cuts (cutting several identical pieces at a
time).
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| Working with
templates |
Which blade is best
suited to the task? |
Chapter 4: Advanced Scroll Saw Techniques
The scroll saw can be a challenge to master, however, the basics
can be learned fairly quickly with practice. But to get the most out of
your scroll saw, some advanced techniques will need to be learnt. After
reading this chapter, I never imagined my humble scroll saw was capable
of so many varied cutting tasks. The chapter begins with bevel sawing
(ok, this one I was pretty familiar with), however, the book notes that
because of the bevel angle, there is more stock for the blade to cut,
and hence you must slow your feed rate down, a wise tip I had not
considered previously. It also highlighted how bevel cutting can be
used to make solid cone shapes, as well as chamfering edges on pieces
that may not be easy to chamfer safely by any other method.
Relief designs can be made with the scroll saw via a few
quick steps, as can a bowl, by cutting and gluing progressively larger
concentric circle components... and why not a collapsible wood basket
while we are at it? That's shown too. Compound sawing techniques allow
you to make small cabriole legs for models or small woodworking items.
The process is adequately described and illustrated.
The book then moves on to fretwork, perhaps something
you immediately associate with a scroll saw, although this section is
quite brief because most of the techniques have already been described
in the book prior to this. The we have inlay work, also interesting,
and on to Intarsia, which is a very popular form of wood art which
always looks great too. For the re-modelers, there is a section on
coping moldings using the scroll saw for near perfect fits each time.
And for the ambitious, how about cutting dovetail joints using a scroll
saw? I prefer to use a router in this case, but nevertheless, an
interesting and challenging application in anyone's book. A section on
marquetry rounds out the chapter.
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| How to turn in
tight places... |
Make a bowl with a
scroll saw! |
Chapter 5: Shop Made Jigs & Fixtures
Here's the chapter that will help turn your scroll saw into a
multi-functional sawing station. Jigs, jigs, jigs... you either love
making them, or buying them, but this chapter is all about improving
your scroll saw, and you will want to make almost every jig in this
chapter to enhance your scroll sawing machine and skills. The
chapter starts with showing the plan and build process for an auxiliary
table. This will increase the table area of your saw, add an adjustable
fence for straight cuts, and improve life of your blades (you will have
to read this section to see why). After you have built your table, its
time to build a blade holder. My machine comes with a blade holder,
except all the blades get mixed up. The holder shown in the book solves
this problem with multiple holding holes that can be easily labeled to
store your array of blades neatly and orderly. Exploded plan diagrams
and process photos will show you how to make it.
If your saw sits on its own metal stand, there is a plan
for a knock down seat to attach to the stand to give you a place to sit
while you work. If you need a stand for your saw, there are plans for
that too, and it looks like a very good stand at that with adequate
storage (although you will need other tools to make it). Lastly, there
is a lengthy explanation (with photos) of how to make your own
pantograph. This is an extremely useful tool for easily enlarging
scroll saw patterns. You will probably want to make one yourself, in
time, I am sure.
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| Cutting dovetails
will provide a challenge! |
A useful scroll saw
fixture... |
Chapter 6: Maintenance and Troubleshooting
Fortunately, the scroll saw is much easier to maintain than a
lot of other workshop tools, however, because it is not a common tool
in everyone's workshop, it can be somewhat alien, mechanically
speaking, to new scroll saw owners. This chapter has an excellent guide
on maintaining and problem solving issues with your scroll saw, and I
will repeat the word excellent again. It first highlights the need for
lubrication of the joints, but while many other texts simply tell you
to "lubricate often", this book shows you how to do that, highlighting
how to access the pivot points on most popular saw machines and
photographically shows where to put those vital drops of oil, and its
in more places than you might initially think. I had to go out and do
some overdue maintenance to my saw after reading this section, simply
because I didn't know all those extra parts that could use a regular
dose of lube!
Next it mentions performance testing your saw,
accounting for table alignment and blade drift mostly. Then it
discusses maintaining your saw table top by cleaning, smoothing,
lubricating, and even fine-tuning the table insert. If you are game, it
then discusses performing electrical repairs to your saw should there
be an electrical problem. I advise checking warranty first and seeking
instructions from the manufacturer of your saw before pulling it apart.
This book is written for a USA audience remember and electrical specs
or procedures may differ between countries.
If you want to add a blower kit, it has instructions for
doing that, as well as how to replace a drive link and pulley alignment
(if your saw has one). Finally it looks at maintaining scroll saw
blades, and even modifying blades for special situations or cutting
tasks.
The troubleshooting section delivers tips that may help
to solve common scroll sawing problems, like excessive vibration,
wandering blade/cut and burning of material being cut. I haven't read
all of the scroll saw books out there, but this one certainly has the
best maintenance section I have seen in a book so far.
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Know exactly where
to oil your saw! |
Chapter 7: Scroll Saw Projects
If you have read the book fully up to this point, you will have
consumed a lot of information, most of which will hopefully be retained
as you progress your scrolling skills. To help progress them, some
small projects are included, and highlighted in this chapter. I wont go
through each project in detail, but will say that each is
well-accompanied by quality photos and text descriptions so that you
will be left with little doubt as to how to follow each project along
and successfully complete the finished item.
The projects listed are as follows:
-
Potpourri Box (looks great)
-
Picture Frame (Scroll saw style! Quite distinctive)
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Night Light (would make a great child's present or gift)
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Puzzles (a perfect project for a scroll saw)
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Tongue Drum (what is it? read and find out yourself)
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Collapsible Basket (not my thing, but would be a good
application of skills learnt)
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Wall Shelf (featuring scrolled shelf brackets)
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Bookmarks (shown cut from plastic with personalized name
- letter patterns included)
Conclusion
Because I am a text editor in real life, often the last thing I
want to do outside of my day job is to be reading more books! However,
I must say that this is one book I virtually read cover-to-cover. Its
very well-balanced with images and text. There is not so much text that
it becomes overwhelming and you lose focus of what is being taught, and
not so little that the book lacks content. There is very little to
fault with this book. I think scroll saw enthusiasts from beginner to
advanced could learn something useful from this book, but it is suited
to the beginner to intermediate best. It is a useful reference, simply
for the various information tables it contains.
Ideally, I'd love to have seen half a dozen more
projects, and perhaps a few of a more difficult nature to challenge
your skills, but the eight projects it does contain are enough to get
you going, and to consolidate the skills you will have learnt along the
way. This book is definitely an essential title to have if you own a
scroll saw. I'm sure that if you do purchase this book, you would agree
with me on the quality of information delivered, and the resource-rich
feel the book delivers.
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