Whether you own a drill press or not is irrelevant when it
comes to trying to drill accurate holes into the end grain of
wood, particularly longer lengths of wood. It can be done, but
the process is usually time consuming and can be quite
frustrating without the proper tools, and if you are making
dowel joints, accuracy needs to be up there to achieve a
satisfactory result.
Most end grain drilling work is done with a handheld power
drill and perhaps a dowel jig or other device. Drilling into end
grain using a drill press has most often been even harder to
accomplish. When the developer of the Vertiacc drill
press accessory asked me to review his new device, I was
naturally quite interested... Let's find out why, and what it
will do to the capacity and function on your current workshop
drill press machine.
First things first...
The Vertiacc is designed for use on larger floor standing
drill press machines. It is not designed for use with benchtop
models, however, it could conceivably be adapted for use with a
benchtop model if you twist your drill press head to be hanging
out over a raised table or stand. I haven't tried it, but I'd imagine it could
be done if you were really keen on this product and only had a benchtop drill press at your disposal.
Packaging and Installation
The Vertiacc comprises many components, and all arrived
safely wrapped and packed in a cardboard box. Most of the major
components come pre-assembled, but there are also plenty of
loose components, nuts and screws etc in the box. Sort similar
components together and lay them out for ease of assembly.
Assembly took me about 25 minutes, and then a further 5-10
minutes to attach the Vertiacc to my drill press. Instructions
are included for the assembly process, and these include both
text and exploded diagrams. The exploded diagrams will be needed
in many cases because of the unique nature of the product. It
will be new to many so following the instructions carefully will
reduce any frustration during the assembly process. I was able
to get everything assembled and ready to go without too much
trouble. The creator has also recently released a sample DVD
which shows exactly what the Vertiacc can do, and this is
available to request from the Vertiacc website. It is also
helpful to watch before assembling the product as it will give
you an idea of how everything goes together and some examples of
how the tool can be used for maximum benefit.
The Vertiacc is one of those devices that you would never
guess what it was or how it works until you do actually get it
mounted on the drill press itself, then by some stroke of magic,
all the components seem to tell you themselves what they might
be used for. There is a learning curve to using the product, but
the more you use it, the easier it becomes to to use and adjust.
Attaching the Vertiacc to your Drill Press
You have two options when mounting your Vertiacc to your
drill press, and which you choose will depend on the type of
drilling work you wish to undertake. In the "Adjustable Angle
Mount" configuration, the main mounting plate which includes the
slide mechanism is bolted directly to your drill press table.
Because of the Vertiacc's design, you will need to swing your
table out to the side of your drill press so the Vertiacc falls
within the drilling area of your chuck. This is no real problem.
The mounting plate attaches through the holes or slots in your
drill press table using a sturdy bolt and large washer. Once the
mounting plate is attached, you can attach the arm/fence
component, again using washer and screw setup to the adjustable
angle slot in the main mounting plate bracket. The angled slot
allows the arm to be swung from a vertical to a horizontal
position (i.e. 90 degrees) and at infinite angles in between.
There are marked positions on the angle bracket at common
woodworking angles, i.e. 22.5, 45, 60 degrees etc. You can use
them as rough guides only because there are not positive stops
or detents at the these positions, so accuracy relies on you
locking the arm at the position as close to the mark as
possible. Locking the arm involves a bit of ratcheting spanner
work. If accuracy is critical for your task, you should also
check using suitable angle checking devices.
The second method involves attaching the main arm of the
Vertiacc directly to your drill press table via a bolt through
the drill press table's slots. In this configuration, there is
no sliding adjustment feature, but certain other features on the
Vertiacc give rise to a lot more possibilities in this
configuration...
I found that depending on the width of your material, and
where you wished to drill, frequent adjustment of the drill
press table or positioning of the Vertiacc becomes necessary,
although this is not really different from using a standard
drill press and a drill press vice anyway. In
a production shop, however, this is less likely to be a problem
when repetitive drill tasks are the order of the day.
Vertiacc Features and Uses
Let's examine a little closer now, the potential uses for
the Vertiacc system. If we assume mounting in the adjustable
angle mount configuration, the Vertiacc becomes a very useful
tool for drilling into the end grain of wood at all angles. In
fact, it is perhaps the easiest way of drilling end grain holes
with a drill press and certainly easier than using portable
handheld drills. You can also drill in to
the faces of table legs, small wooden parts, virtually anything
you like, and at any angle you choose as well, and this can all
be done relatively quickly and easily. With a suitable drill
bit, making pocket holes is certainly not out of the question
either! With an adjustable and swinging drill press table, the Vertiacc allows drilling with 6 degrees of freedom. The built-in
clamp helps secure your wood to the Vertiacc for drilling and
the clamp is adjustable to some degree for flexibility. There is
a maximum thickness the clamp is capable of clamping, but above
that you could always use standard clamps to manually clamp your
workpiece, but for the majority of tasks, the clamp's maximum
capacity will handle the task just fine. Together with the
Vertiacc's angle adjustment, and the angle tilt of your drill
press table, drilling compound angles is possible too.
The slide mechanism allows you to smoothly glide the whole
arm forward/back, left/right depending on the setup of your arm.
The version we tested had a twist knob on the end to slide
adjustment, which was a little slow to turn and get anywhere
fast, but I believe the Vertiacc unit now ships with longer
levered handle which should remedy that issue and make sliding
quicker and easier. The slide
capacity is limited to about 1 foot of range, but this is
probably more than adequate for most end grain drilling tasks.
For face drilling at 90 degree setup to the drill bit, it is
more limited, but in this configuration you would be best suited to
setting up the Vertiacc in the Horizontal Mount mode which
removes that problem. The slide adjuster is a great feature for
drilling holes for dowel joints, as an example, as it
means you do not have to unclamp the wood, move it to a new
position and re-clamp again before drilling. This way, you
simply drill, slide the arm to the next position and drill
again.
The biggest advantage of the Vertiacc is of course the
ability to drill into the end grain of long pieces, perhaps
rails for a coffee table, table legs, stretchers, chair
construction or any joint where end
grain drilling is required. With most drill presses, the Vertiacc can handle lengths up to around 51 inches (1300mm).
This is not possible to do on most standard floor model drill
presses without the Vertiacc or other complex jigs or irregular
drill press positioning.
In Adjustable Angle mount mode however, the Vertiacc requires
some extra stabilization as the arm is pretty much hanging in
the air only supported by the drill press table itself. To
provide extra stability, an adjustable support leg can be
lowered to touch the ground and provide a second point of
support for the arm. This adds a good deal of stability to the
Vertiacc in angle drilling mode. So be sure to lower it whenever
you are drilling in this particular configuration.
Horizontal Mount
As mentioned above, you can also mount the Vertiacc arm
direct to the table. In this mode, the arm itself gives you
extended workpiece support beyond the edge of your standard
drill press table, and while the sliding mount is now out of the
equation in this configuration, it does bring into play more
features of the Vertiacc system. The Vertiacc is a little more
stable in this mode as well. The first is the four integrated
and moveable flip stops. These metal flip stops with hardwood
faces can be adjusted along the length of the Vertiacc arm and
flip down into position to act as regular stops, or flipped up and
out of the way when not needed. This is one feature of the Vertiacc that becomes extremely useful for repetitive drilling
tasks, or where repetitive alignment is needed without the need
to measure and mark every workpiece that you plan on drilling.
For example, if you needed to drill out multiple holes in
multiple pieces of wood for say, dowel joints, cabinet hinges,
mechanical fasteners etc, you simply set your stops up at the
correct position, then flip the first one down, push your wood
up against it (which positions to the drill bit in the right
location) and drill. Then flip the first stop up, move the wood along, flip the next
stop down, drill again, and so on. Because the flip stops are
not changing position, and can be easily flipped up without
moving them out of position, repetitive drilling tasks can be
achieved extremely accurately from workpiece to workpiece, i.e.
making multiple copies of a project piece. The flip stops can be
moved anywhere along the Vertiacc arm so their is maximum
flexibility.
The Vertiacc also comes with a bunch of metal support pieces
that, when joined together and attached to the Vertiacc, provide
additional workpiece support when drilling taller or wider
pieces, like cabinet doors, plywood backs, or other pieces of
wood that are larger or wider than what the Vertiacc arm can
easily accommodate on its own. The ability to remove the
supports is also well thought out, as they do take up a bit of
room when added to the product, but are certainly useful when
the project calls for them to be used.
Mortise Attachment
An attachment for mortising is also included with the
Vertiacc, however, you will require a mortise conversion kit for
your drill press to use it. The hold-down component
of the mortise attachment is attached to the Vertiacc and acts
to help dislodge the chisel from the workpiece and prevent
binding. It works in a similar manner as a standalone mortise
machine when used in conjunction with a standard mortise
conversion kit for your drill press. I do have a standalone
mortise machine, and in my opinion, it is easier to use,
however, in its absence, the mortise attachment would be useful
for the occasional mortise and tenon operation. It is a bit of
a bonus inclusion with the Vertiacc anyway so if you do not have
a better solution to make your mortises, it will work ok for
you.
Overall Impression
Let me say that this is one device that is quite difficult to
explain in words, and initially, it is tricky to grasp how the
device works, and what you might use it for. This is one product
that subscribes to the concept of... the more you use it, the
more uses you will find for it... and the more accurate and
faster your
drilling tasks will become.
As mentioned earlier, the product is best suited to end grain
drilling tasks and projects requiring repetition. In a small
production shop, it would be very handy. For the DIY user, if
you don't already have a good table setup for your drill press
incorporating multiple strops and adjustment features, the
Vertiacc could be well worth a look. If you already have a full
workshop setup with mortiser and don't really have a need for a
lot of angled drilling work that can't be achieved with your
current drill press, then the Vertiacc may have limited
application for you. If you are not sure, jump onto the Vertiacc
website and order the free sample DVD. It will show you exactly
what the tool can do and is very well made.
There are certainly many good points about the Vertiacc
product, and many useful applications. The product, like many
others on the market, is constantly evolving, and new uses
and functionality can be found as its design progresses, and I
am sure it will continue to progress. It appears the Vertiacc is
established for further development and add-ons will be come
available for it. After talking with the designer about the
product personally, it is clear that the intention of the
Vertiacc is not to make an individual the richest man in the
world, but its design is aimed to provide a solution to common
problems associated with specific drilling tasks on your
standard drill press machine.
I would like to see perhaps a slightly better way to secure the Vertiacc more firmly
and rigidly to the drill press table in the adjustable mount
mode, however, as it is now, the product is very useable and
very effective in a number of drilling tasks, and is well worth
a look.
I encourage you to take a look at the photos in the right
column. In some cases these will help better illustrate the uses
of the Vertiacc better than I can manage to get them down in
word form.
For more information about the Vertiacc, or to request sample
material, please take a look
at their website. Surf on over to
www.vertiacc.com
The Vertiacc is
available in Australia direct from the manufacturer at the
website listed above (prices available on request).
The Vertiacc will soon also be
available to USA customers, although prices are yet to be
confirmed.